Conductive Wire
Generally, wire conductors use copper and aluminum as the major raw materials. The softened copper wire has better elongation, high conductivity, and can be processed and electroplated with different metal materials, such as Tin (Sn), Nickel (Ni), and Gold ( Au), Silver (Ag), etc. to enhance its anti-oxidation ability, welding power to match different industrial uses. In addition, due to the technological revolution caused by optical fiber communication, wire conductors are also widely used in communication equipment.
Major Types:
- Copper Wire Conductor
- Copper Alloy Wire
- Plating Copper Wire
- Flat Copper Wire
- Insulated Winding Wire
線材 |
名稱 |
輪質 |
全長 (mm) |
邊徑 (mm) |
孔徑 (mm) |
內寬 (mm) |
軸徑 (mm) |
基準卷量 (kg) |
伸線 |
20K |
鐵輪 |
216 |
225 |
50 |
200 |
164 |
20 |
30K |
216 |
250 |
70 |
200 |
165 |
30 |
60K |
267 |
380 |
130 |
249 |
267 |
70 |
200K |
432 |
450 |
133 |
400 |
270 |
200 |
350K |
430 |
500 |
100 |
400 |
274 |
350 |
集合線 |
120K |
鐵輪 |
315 |
402 |
50 |
295 |
170 |
120 |
200K |
319 |
500 |
50 |
293 |
240 |
200 |
350K |
380 |
610 |
100 |
350 |
255 |
350 |
DP-B3 |
膠輪 |
217 |
320 |
25.2 |
177 |
162 |
25 |
極細線 |
P-4L |
膠輪 |
124 |
134 |
70 |
110 |
100 |
3 |
P-8 |
134 |
199 |
33.5 |
110 |
87 |
8 |
平角線 |
MSP5R |
膠輪 |
160 |
100 |
32.5 |
52.5 |
20 |
5 |
P-5RM |
114 |
160 |
20 |
90 |
100 |
5 |
鍍鍚線 |
DP-25 |
膠輪 |
220 |
279 |
73 |
181 |
199 |
25 |
70K |
300 |
380 |
134 |
252 |
264 |
70 |
Copper Wire Conductor
-
Characteristics:
Minimum 99.9% Cu composition
Excellent electric and heat conductivity
Soft copper wire
-
Applications:
Electrical Wire and Cable, Audio Cable,
Electronic Appliance
-
Major Types:
TPC, OFC, PCUHD
Type |
Standard specifications of major product types (For reference only) |
Class |
Oxygen amount |
Composition |
Diameter (mm) |
Tensile Strength |
Elongation |
Conductivity (%) |
材質 |
含氧量 |
含量 |
线径 |
(N/mm2) 引伸力 |
(%) 延伸 |
導電率 |
Tough Pitch Copper (TPC) |
H |
200 ~ 500ppm |
Cu + Ag >99.90% |
2.6mm |
min 434 |
min 0.86 |
min 97 |
0.9mm |
min 452 |
min 0.46 |
min 96 |
0.65mm |
min 455 |
min 0.40 |
min 96 |
A |
0.65mm |
min 275 |
min 20 |
min 100 |
Tough Pitch Copper (TPC) |
Grade 1 |
min 10ppm |
Cu >99.99% |
1.0mm |
N/A |
N/A |
N/A |
Grade 2 |
Cu >99.98% |
1.0mm |
min 345 |
N/A |
min 98 |
PCUHD |
H |
max 10ppm |
Cu >99.99% |
0.9mm |
min 345 |
N/A |
min 97 |
Copper Alloy Wire
-
Characteristics:
Cu / Ag / Sn composition
High Tension and Bending Fatigue
Heat Resistance, High Strength,
High Electrical Conductivity
-
Applications:
Cable for Medical Equipment, Robot Cable,
Speaker Cable, Micro Speaker Coil, etc
-
Major Types:
TPC-Sn, UHD-Ag
Product Type 品種 |
Class 材質 |
Diameter (mm) 线径 |
Tensile Strength (N/mm2) 引伸力 |
Elongation (%) 延伸 |
Conductivity (%) 導電率 |
TPC |
0.15% Sn |
H |
2.60 |
min 461 |
min 0.2 |
min 85 |
0.90 |
min 490 |
min 84 |
0.65 |
min 539 |
min 80 |
A |
0.65 |
196 ~ 255 |
min 20 |
min 86 |
0.30% Sn |
H |
2.60 |
min 480 |
min 0.2 |
min 75 |
0.90 |
min 519 |
min 73 |
0.65 |
min 568 |
min 70 |
A |
0.6 |
216 ~ 274 |
min 20 |
min 78 |
0.70% Sn |
H |
2.60 |
min 559 |
min 0.2 |
min 57 |
0.90 |
min 588 |
min 56 |
0.65 |
min 637 |
min 56 |
A |
0.65 |
235 ~ 294 |
min 20 |
min 58 |
UHD |
0.08% Ag |
H |
2.60 |
min 431 |
min 0.2 |
min 96 |
0.90 |
max 451 |
min 96 |
1% Ag |
H |
2.60 |
min 450 |
min 0.2 |
min 90 |
0.65 |
min 550 |
min 85 |
2% Ag |
H |
2.60 |
min 520 |
min 0.2 |
min 87 |
0.65 |
min 600 |
min 82 |
3% Ag |
H |
0.90 |
min 615 |
min 0.2 |
min 80 |
4% Ag |
H |
2.60 |
min 600 |
min 0.2 |
min 80 |
0.65 |
min 730 |
min 77 |
Plating Copper Wire
-
Characteristics:
Electroplating different metals on copper alloy wires to enhance the anti-rust force again hot and humid environments or enhanced conductivity and solderability.
-
Applications:
FFC, Medical Devices, Solar Wire, Lithium-on battery, O2 sensor, etc
-
Major Types:
Tin-plated wire (Sn), Nickel-plated wire (Ni),
Silver-plated wire (Ag), 3-ways alloy plated wire.
Flat Copper Wire
-
Characteristics:
Flat shape, small space occupation
Good tensile strength, good bending characteristic
Corrosion resistance
-
Applications:
Flat cable, Office equipment, Automobile airbags, Batteries, Lithium-ion electrodes
-
Major Types:
Wide flat copper wire, Flat stainless steel wire, Flat conductor
Product Type 品種 |
Common sizes (mm) 线径 |
Elongation (%) 延伸 |
Tensile Strength (N/mm2) 引伸力 |
Wide flat copper wire |
Bare Copper / Tough Pitch TPC / Oxygen-Free Copper OFC |
0.035mm x 0.60mm
0.035mm x 0.80mm
0.035mm x 0.95mm
0.035mm x 1.00mm
0.035mm x 1.40mm
0.035mm x 1.80mm
0.140mm x 0.60mm
0.140mm x 0.90mm
|
Hard Type: 4% Max
Soft Type: 20% Min |
Hard Type: 300Mpa Min
Soft Type: 147Mpa Min
|
Flat stainless steel wire |
Stainless Steel |
0.017mm x 0.127mm
0.025mm x 0.127mm
0.050mm x 0.127mm
0.050mm x 0.152mm
0.050mm x 0.600mm
0.076mm x 0.250mm
0.100mm x 0.300mm
|
Hard Type: 1.7% Min |
Hard Type: 1300~3000 Mpa |
Flat Conductor |
Bare Copper / Tinned Copper / Nickel plated Copper / Sn-Bi-Zn Alloy |
0.009mm x 0.09mm
0.025mm x 0.30mm
0.035mm x 0.30mm
0.035mm x 0.70mm
0.050mm x 0.30mm
0.050mm x 0.70mm
0.100mm x 0.30mm
0.100mm x 0.70mm
|
Hard Type: 4% Max
Soft Type: 15% Min |
Hard Type: 300Mpa Min
Soft Type: 147Mpa Min
|
Insulated Winding Wire
-
Characteristics:
Withstand high voltage and current density,
No extra barrier needed, Small in size,
Good for high temperature production process
-
Applications:
Inverter, Transformer, Power Choke, Inductor,
Micro-motor
-
Major Types:
TEX-E, TIW-B, TIW-F